Wow, thank you to everyone for giving me good advice on how to replace the end link. It seems like I am down to finding some grade 8 all thread or bolt or having a piece of rolled steel machined and threaded at both ends.
Here is my follow-up question? If I replace the end link on the right side back chassis do I need to also replace the left side back end link with a duplicate of what I put together or had machined? Does it make a difference if it is a homemade grade 8 end link on one side and the OEM one on the other side? Or is this not a problem? I would love to hear your thoughts?
Cheers!
Looking For New Sway Bar End Links For 1991 Safari Serengeti
Re: Looking For New Sway Bar End Links For 1991 Safari Serengeti
I would say it is all about the completed length and the fact that you replaced also the bushings for both sides otherwise you'd be walking with a short leg

Len and Brenda Nugent
Alberta, Canada, fulltimers since 2013
1996 Safari Serengeti 3740 front door, bought in 2019
Cat 3126 300hp, Allison MD3060, VelvetRide suspension
sold 2008 GMC Duramax 3500 and 37' Cedar Creek 5th wheel
Alberta, Canada, fulltimers since 2013
1996 Safari Serengeti 3740 front door, bought in 2019
Cat 3126 300hp, Allison MD3060, VelvetRide suspension
sold 2008 GMC Duramax 3500 and 37' Cedar Creek 5th wheel
Re: Looking For New Sway Bar End Links For 1991 Safari Serengeti
Yes, both sides need to be the same.
You shouldn't need any machine shop work. You will need the all thread or bolt, fender washers and a "sleeve" to properly space out the "middle".
You should be able to find a sleeve that you can just cut with a hack saw that will just fit over the all thread/bolt but act as end stops for the fender washers.
You shouldn't need any machine shop work. You will need the all thread or bolt, fender washers and a "sleeve" to properly space out the "middle".
You should be able to find a sleeve that you can just cut with a hack saw that will just fit over the all thread/bolt but act as end stops for the fender washers.
Brett and Dianne Wolfe
Ex: 2003 Alpine 38'. Ex 1997 Safari Sahara. Ex 1993 Foretravel U240
Moderator, FMCA Forums 2009-2020
Chairman, FMCA Technical Advisory Committee 2011- 2020
Moderator, http://www.dieselrvclub.org/ (FMCA chapter) 2002-
Ex: 2003 Alpine 38'. Ex 1997 Safari Sahara. Ex 1993 Foretravel U240
Moderator, FMCA Forums 2009-2020
Chairman, FMCA Technical Advisory Committee 2011- 2020
Moderator, http://www.dieselrvclub.org/ (FMCA chapter) 2002-
Re: Looking For New Sway Bar End Links For 1991 Safari Serengeti
The sleeve could be something as simple as a piece of 3/8" or 1/2" pipe cut with a hack saw.
Last edited by ProCycle on Thu Jun 23, 2022 8:40 am, edited 1 time in total.
Jeff
1997 Ivory Edition 3740 Cat 3126 Allison
1997 Ivory Edition 3740 Cat 3126 Allison
Re: Looking For New Sway Bar End Links For 1991 Safari Serengeti
Yup, as long as the ID fits over the bolt/allthread and the OD "spaces out" the fender washers it will work fine. This AIN'T ROCKET SCIENCE.
Brett and Dianne Wolfe
Ex: 2003 Alpine 38'. Ex 1997 Safari Sahara. Ex 1993 Foretravel U240
Moderator, FMCA Forums 2009-2020
Chairman, FMCA Technical Advisory Committee 2011- 2020
Moderator, http://www.dieselrvclub.org/ (FMCA chapter) 2002-
Ex: 2003 Alpine 38'. Ex 1997 Safari Sahara. Ex 1993 Foretravel U240
Moderator, FMCA Forums 2009-2020
Chairman, FMCA Technical Advisory Committee 2011- 2020
Moderator, http://www.dieselrvclub.org/ (FMCA chapter) 2002-